ABT: 15 Barrel Mash Brewery

P.O. Box 267814, Chicago, IL 60626 U.S.A.
Tel: 1-773-465-7285 | Fax: 1-773-465-7387
E-Mail: abt@abtonline.com

15 BARREL FULL MASH BREWERY

MALT CONVEYING SYSTEM

Malt auger,4 inch diameter with top mounted low RPM motor

Flexible drop tube

Floor level hopper with hand guard

Delivers 41 lbs. per minute

3/4 h.p. , 115/220 V, 1ø, TEFC motor

HOT LIQUOR (WATER) TANK

Capacity: 19.5 bbls. working, 21 bbls gross

49" O.D., 9'5" overall height

Insulated and clad on sides

Shallow cone top, flat sloping bottom to outlet

Top fittings: manway and CIP ball with shaft

Side fittings: thermowell; liquid level gauge fittings(2)

Bottom fittings: 1 1/2" CPLG

14" S/S legs

Material: 12 gauge T304 stainless steel

Internal finish: 2B, welds ground and polished to 180 grit

External finish: 2B, brushed welds

Cladding:16 gauge stainless steel with #4 finish or 22 gauge copper

HOT/ COLD LIQUOR (WATER) PUMP

Bronze head, centrifugal

1" NPT discharge, 1 1/4" NPT inlet

1 1/2 hp, TEFC motor, 230V, 3ø, 5 amps.

ACTIVATED CARBON WATER FILTER

Complete activated carbon water filter with 1.75 cu. ft. activated type PE natural carbon for removal of trace water contaminants and chlorine, 42 GPM flow rate max., 30 GPM recommended, 45 psi max. working pressure, 38" high x 21" wide,1 1/2" inlet/outlet, c/w bypass and on/off valve.

ABT 15 BARREL MASH / LAUTER VESSEL

Capacity : 11 bbls. working, 19.5 bbls gross

66" O.D., 8'9" overall height,11 ft. min. working height, 40" floor to bottom of side manway

Max. grain capacity 1100 lbs., 1 bbl. below false bottom plates, 2' - 2'6" grain bed depth

1500 lbs. empty, 5600 lbs. working

Insulated and clad on sides

Large top opening hinged manway with handle

Valley bottom with two draw offs

Top fittings: CIP spray ball; sprayball shaft welded with arm to side, cap, clamp and gasket; 4" ferrule for premasher and sparge devices; 2" T/C ferrule vapor outlet

Side fittings: Thermowell, 17" outward opening hinged manway for spent grain removal

Bottom: (Two) 1 1/2" tri-clamp ferrule outlets

Polished stainless steel wedge wire four piece false bottom

Premasher and sparge devices with 3/4" MNPT nipples, clamp and gasket

3/4" high temp. hose with quick disconnect set for above

Wort recycle fitting for CIP shaft

Legs with flat anchoring pads and shims for leveling

Material: 12 gauge 304 stainless steel

Internal finish: 2B, welds ground and 180 grit polished

External finish: 2B, brushed welds

Cladding: 16 gauge stainless steel, #4 finish or 22 gauge copper cladding

GRANT PIPING SYSTEM

System designed to receive wort from mash tun side outlet and transfer it to the pump

Valentine arm produces uniform flow without clogging

Hi-Lo outlets allow reduced hydrostatic pressure across the false bottom and total draining

Clear top sight tube allows visible flow control and level detection

Includes stainless steel pipework, sight glass, valves, clamps, gaskets

ABT 15 BARREL BREWKETTLE / WHIRLPOOL

Capacity : 16.5 bbls. working, 23. bbls gross, 20" freeboard

58" O.D., 9.8' overall height,11 ft. min. working height, 2' floor to bottom outlet

1900 lbs. empty, 5900 lbs. working

Insulated and clad on sides

Top: 2:1 elliptic dished and flanged head with fluted center

Bottom: flat sloping, 3/16" plate, T316 stainless steel

Top fittings: Off-center CIP sprayball and shaft to 1 1/2" ferrule ; 3/4" NPT water inlet coupling at outer vessel edge, 10" O.D. x 4" high steam vent stub with condensate trap and 1/2" horizontal coupling;17"outward opening top hinged manway; pipe hanger for side arm

Side fittings: Thermowell to fit thermocouple, 1 1/2" T/C tangental whirlpool inlet,4" tri-clamp ferrule for cleanout, 1 1/2" T/C outlet

Lower 25 cu. ft. fire box 4" above floor, insulated and stainless steel clad, internal 2400°F insulation, burner flange and 8" exhaust outlet with damper valve assembly, access manway

Legs with flat anchoring pads and shims for leveling

Material: 12 gauge 304 stainless steel

Internal finish: 2B, with welds ground and 180 grit polished

External finish: 2B, with brushed welds

Cladding: 14 gauge stainless steel with #4 finish or 22 gauge copper cladding

1 1/2" sanitary S/S butterfly valve

Arm from CIP to tank side: 1 1/2" S/S pipe - 90° T/C connection at CIP ferrule, 90° bend at tank side down to 1 1/2" T/C end

6- 1 1/2" T/C heavy duty clamps and gaskets

1 - 1 1/2" T/C cap

1 - 1 1/2" x 1 1/2" T/C ended S/S back flow preventer for tangential inlet

1 - 4" T/C heavy duty clamp, cap and gasket

KETTLE GAS BURNER

185,000 - 400,000 BTU/hr. power gas burner with variable BTU input

U.L. Listed

ABT BURNER CONTROL PANEL - GAS

NEMA 4 Stainless Steel watertight burner control panel for wall mounting with: Indicating temperature controller ; Firing rate potentiometer; temperature sensors; maintain running/ off/ timer by-pass switch; 24 hour timer; fuse, pilot light

Wort pump on/off switch and run light

Hot Liquor Pump on/ off switch and run light and temperature gauge

Cold Liquor Tank indicating temperature controller

Cold Liquor Pump on/off switch and run light

Mash Tun LED temperature indicator

WORK PLATFORM

Dual level rectangular work platform

Stainless steel construction with non slip floor

OSHA approved handrail on top platform

Stairs on one side of front

Master control panel mounted top left

Liquid flow diverter mounted bottom left

Wort pump mounted behind diverter panel

WORT PUMP and MOTOR

Waukesha Series 2000 , model 2045

Features low vibration, low NPSH requirements, replaceable stationary seal

Stainless steel ( T-316) sanitary non overloading centrifugal pump

1 1/2" x 1 1/2" tri-clamp inlet and outlets

4" four vane open impeller, epdm O rings, replaceable stationary seal

3600 rpm, 1 1/2 h.p., TEFC motor

Mounted on stainless steel work platform

ABT LIQUID FLOW DIVERTER PANEL

Polished stainless steel vertical panel with double sided ferrules mounted

For use in directing all product, water and CIP transfer operations

Rear fittings for hot and cold water piping

Two "U" connectors for directing flow, clamps and gaskets

Mounted on work platform

HEAT EXCHANGE/ WORT CHILLER

High efficiency single stage heat exchanger to cool wort to 54°F using 34° chilled water

All wort contact surfaces 316 stainless steel, nonclogging plate design

Painted mild steel frame ends

1 1/2 inch tri-clamp product inlet and outlet

1" coolant inlet and outlet

WORT AERATING SYSTEM

0°F to 210°F S/S thermometer

Sintered S/S aerating element on T/C cap

Air line quick disconnects

Sterile air filter, 0.01 micron with stainless steel wall bracket

S/S fittings, clamps and gaskets

ABT BREWHOUSE TRANSFER SYSTEM

Polished 304 stainless steel piping, nominal 1 1/2"

All connections tri-clamp flanged

All S/S piping from mash tun outlet(s) to pipe grant; grant to diverter; kettle to diverter; diverter to kettle whirlpool; diverter to CIP; diverter to mash recycle

Stainless steel sanitary multiposition butterfly valve for wort pump

All necessary multiposition butterfly valves, clamps, and gaskets

50 ft. high temp reinforced multiply brewers hose, orange, 1 1/2" I.D.

6 - 1 1/2" T/C hose ends and S/S clamps

ABT 30 BARREL UNITANK FERMENTATION/CONDITIONING VESSELS

Capacity : 30 bbls. working, 38 bbls. gross, 13" freeboard to top of straight side

64" O.D., 12.8' overall height,14.5' min. working height, 1' floor to bottom outlet

1900 lbs. empty, 5500 lbs. working

Jacketed, insulated and clad

Top: ASME dished and flanged

Bottom: 60° included cone insulated and clad

Top fittings: center CIP spray ball on welded shaft terminating in 1 1/2" tri-clamp; 2 1/2" T/C ferrule for antivacuum/pressure releif

Side fittings: inswing/outswing hinged manway; 1/4" coupling for sample cock near manway; thermowell, 3/4" NPT glycol inlet/outlets; coupling for CIP side pipe support bracket

Bottom fittings: Center 1 1/2" tri-clamp ferrule for draw-off

Working pressure 14.7 p.s.i.

Material: 12 gauge 304 stainless steel

Internal finish: 2B, welds ground and 180 grit polished

External finish: 2B, brushed welds

Cladding: 16 gauge stainless steel with #4 finish

Other:

1 - Anti-vacuum/pressure relief valve
1 - 1 1/2" T/C 90° elbow
1 - S/S sanitary butterfly valve, 1 1/2" triclamp ends
1 - 1 1/2" O.D. S/S side arm from CIP to tank side at 4' working height above floor with one 1/4" FPT coupling, one 3/8" MNPT nipple, 1 1/2" T/C end
1 - Side arm support bracket
1 - 0-30 psi pressure gauge -1/4" MNPT
1 - 3/8" S/S ball valve
1 - Quick Disconnect set: 3/8" x 3/8" ID hose barb quick disconnect
1 - S/S perlick sample cock, zwickel, 1/4" MNPT
1 - 2 1/2" T/C heavy duty clamp and gasket
1 - 1 1/2" T/C cap
5 - 1 1/2" T/C heavy duty clamps and gaskets

HORIZONTAL LEAF DIATOMACEOUS EARTH FILTER

Horizontal stainless steel leaves hold D.E. on tops only

Can be shut off without cake falling

Final filter provides complete recovery of beer at end of filtration

Tilting filter pack allows quick and easy wash down and cleaning

Lighted sight glasses, S/S valves, erosion type dosing tank

Stainless steel pump can be used for seperate transfer operations

21 sq. ft. filter area, 30-50 bbls. per hour

2 1/2 h. p. , 3ø motor

SET OF CELLAR EQUIPMENT

100 ft. clear spiral reinforced suction transfer hose, 1" I.D.

One set 3/8" NPT x 3/8" I.D. quick disconnect

14 S/S hose clamps, 1 1/2" to 2" O.D.

Six - 1 1/2" hose ends

Six -heavy duty 1 1/2" T/C clamps

Two -1 1/2" T/C caps

Twenty -1 1/2" T/C hycar gaskets

TEMPERATURE CONTROLLERS FOR UNITANKS AND BRIGHT BEER TANKS

Digital LED temperature controllers indicate current temperature and set point

Thermowell probe and wire included

Housed in water tight wall mountable control box

Solenoid valves for glycol piping

C.I.P. PORTABLE CENTRIFUGAL PUMP

Stainless steel sanitary non overloading centrifugal pump

1 1/2" x 1 1/2" tri-clamp inlet and outlets

3 1/2" open impeller, epdm O rings,

3600 rpm, 1 1/2 h.p., 220 V, 3ø, TEFC motor, 7 amps.

Mounted on portable stainless steel cart with wheels, Nema 4 starter, cord holder and plug

ABT 30 BARREL BRIGHT BEER TANK - VERTICAL

Capacity : 30 bbls. working, 34 bbls. gross, 4" freeboard to top of straight side

60" O.D., 10.4' overall height, 1' floor to bottom outlet

1400 lbs. empty, 6900 lbs. working

Insulated and clad sides and bottom, side cooling jackets

Top and bottom ASME dished and flanged heads

Top fittings: center CIP ball and shaft to 1 1/2" T/C ferrule; pipe hanger for CIP piping

Side inswing hinged manway ; thermowell with 1/2" FPT end; sight gauge tubing supports

Bottom fittings: center 90° elbow ,1 1/2" tri-clamp ferrule terminating outlet with 3/8" O.D. hose connection; 1/4" coupling for sintered stainless steel carbonating element

Material: 12 gauge 304 stainless steel

Internal finish: 2B, with welds ground and polished

External finish: 2B polished

Other:

1 - 1 1/2" O.D. S/S side arm from CIP to tank side at 4' working height above floor with one 1/4" FPT coupling, one 3/8" MNPT nipple, 1 1/2" T/C end; top 3/8" O.D. sight tube connection
1 - S/S sanitary butterfly valve, 1 1/2" T/C ends
10 feet - Clear food grade heavy duty sight hose, 3/8" I.D.
1 - -20°F to 140 °F ,3" dial thermometer, 1/2" MNPT, 3/8" O.D. x 6" long shaft
1 - 3/8" S/S ball valve
1 - Quick Disconnect set: 3/8" MNPT insert straight thru design for ball valve and 3/8" hose barb coupling body, auto shut-off, for 5/16" or 3/8" CO₂ line
1 - Pressure gauge, 0-30 psi, 1/4" MNPT
1 - Anti-vacuum/pressure relief valve
1 - Sintered S/S carbonating element, 1/4" MPT
1 - S/S quick disconnect set to fit carbonating element and 3/8" I.D. hose; 1/4" MPT insert and 3/8" hose barb body both with auto shut-off
8 - 1 1/2" T/C heavy duty clamps and gaskets
1 - 1 1/2" T/C cap and gasket